Cat D7h Service Manual
Caterpillar D7H Series II Tractor Service Manual SENR5395 CAT Shop Disassembly Caterpillar D7H Series II Tractor Service Manual SENR5395 CAT Shop Disassembly Dirty binder and page ends. Some smudges but nothing out of ordinary for a used service manual. Crack around binder top rivet. See photo for application types. The item 'Caterpillar D7H Series II Tractor Service Manual SENR5395 CAT Shop Disassembly' is in sale since Saturday, August 26, 2017. This item is in the category 'Business & Industrial Heavy Equipment Parts & Accs Manuals & Books'.
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. MAINTENANCE INTERVALS Operation and Maintenance Manual Excerpt ® ® © 2010 Caterpillar All Rights Reserved. SEBU6896-03 August 2000 Operation and Maintenance Manual D7R Track-Type Tractor 2EN1-Up (Machine) 3DN1-Up (Machine) 5MR1-Up (Machine) 6ER1-Up (Machine) Differential Steering. Maintenance Section Maintenance Interval Schedule Every 50 Service Hours or Weekly i01183534 Maintenance Interval Schedule Cab Filter (Recirculation) - Clean/Inspect/ Replace.
94 SMCS Code: 7000 Pivot Shaft Oil Level - Check.117 Ripper Linkage and Cylinder Bearings - Note: All safety information, warnings, and Lubricate. Maintenance Section Maintenance Interval Schedule Track Roller Frame Guides - Inspect.123 Every Year Air Conditioner In-Line Dryer - Replace.87 Every 3000 Service Hours or 2 Years Cooling System Extended Life Coolant Extender - Add.96 Cooling System Water Temperature Regulator - Replace. Maintenance Section Air Conditioner - Test If the system does not contain refrigerant or i00074075 the system contains only a small amount of Air Conditioner - Test refrigerant, poor cooling will result. SMCS Code: 7320-081 5. Stop the engine.
I01321387 Air Conditioner Belt - Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling. Maintenance Section Air Conditioner In-Line Dryer - Replace i01321512 Air Conditioner In-Line Dryer - Replace (If Equipped) SMCS Code: 7322-510 Personal injury can result from contact with refrig- erant. Contact with refrigerant can cause frost bite. Keep g00676891 Illustration 151 face and hands away to help prevent injury. Maintenance Section Air Conditioner System - Check/Replace. The amount of moisture that enters the system i01363439 will be reduced.
Air Conditioner System - Check/Replace. A sludge deposit will not form.
It will not be necessary to top off the system with SMCS Code: 7320-510. Maintenance Section Alternator and Fan Belts - Inspect/Adjust/Replace b. With condensers that are mounted on the Note: Even if only one belt is worn or damaged, roof, always check that both the fan motors replace the belts in sets. Check for restrictions. A clean condenser will lead to longer life for the compressor. Maintenance Section Angle Blade Manual Tilt Brace - Lubricate i01034553 Angle Blade Manual Tilt Brace - Lubricate SMCS Code: 6074-086 If equipped: g00339521 Illustration 158 Apply the service brakes.
Disengage parking brake switch (1). Move transmission direction selector (2) to the REVERSE position. The backup alarm should sound immediately. Maintenance Section Battery Electrolyte Level - Check Perform the following procedures at every 1000 i01371301 hour interval. Check the following areas more often, Battery, Battery Cable or as required: Battery Disconnect Switch -. Clean the top of the batteries with a clean cloth.
(5) Negative cable g00104090 Illustration 161 Note: Typical negative cables and covers for Check the operation of the Caterpillar Monitoring negative terminals are black. Observe the self-test when you start the engine.
Always, disconnect the negative cable at the. If the above tests are not correctly completed, the 3. Depress the brake pedal. System will not function in the normal operating mode. Consult your Caterpillar dealer for an 4.
Select the mode of manual shift. Electrical system check. Any repairs must be made before you start the engine.
NOTICE Cab Filter (Recirculation) - If the machine moved while testing the brakes, contact Clean/Inspect/Replace your Caterpillar dealer. Have the dealer inspect and, if necessary, repair the service brake before returning (If Equipped) the machine to operation.
SMCS Code: 7342-040; 7342-070; 7342-510. For information about adding an extender to your cooling system, see the Topic “Cooling System Extended Life Coolant Extender - Add” in this manual or consult your Caterpillar dealer. NOTICE Make sure you read and understand the information in the topics Safety and Cooling System Specifica. 1.60 L (54 oz) covers the sight glass, the coolant level is okay.
If the coolant level is low in the sight glass, the The cooling system capacity for the D7R is 75 L (19.8 US gal). Coolant level is low. Maintenance Section Cooling System Level - Check When a Caterpillar Extended Life Coolant (ELC) is i00072607 used, an extender must be added to the cooling Cooling System Level - Check system. See the Operation and Maintenance Manual, “Maintenance Interval Schedule” for the SMCS Code: 1353-535-FLV. Cooling System Water Temperature Regulator - NOTICE Replace Since Caterpillar engines incorporate a shunt design cooling system, it is mandatory to always operate the SMCS Code: 1355-510 engine with a thermostat. Replace the thermostat on a regular basis in order.
Maintenance Section Cutting Edges and End Bits - Inspect/Replace 7. Install all bolts and tighten the bolts to the specified torque. Refer to Operation and NOTICE Maintenance Manual, “Torques for Ground If the thermostat is installed incorrectly, it will cause Engaging Tools”.
Maintenance Section Engine Air Filter Primary Element - Clean/Replace g00103726 g00039201 Illustration 178 Illustration 180 2. Remove the air cleaner cover. Clean the inside of the air cleaner housing. If the primary filter element has not been cleaned six times, inspect the primary element.
Maintenance Section Engine Air Filter Secondary Element - Replace g00103729 g00104397 Illustration 181 Illustration 182 12. Reset the filter element indicator. Open the access cover (if equipped). Start the engine. If the yellow piston in the filter 2. Remove the housing cover and the primary element indicator moves into the red zone, element.
Maintenance Section Engine Air Precleaner - Clean i00072811 i00072815 Engine Air Precleaner - Clean Engine Crankcase Breather - Clean SMCS Code: 1050-070 SMCS Code: 1317-070 g00103735 Illustration 184 g00103737 Illustration 185 1. Inspect the air inlet screen for dirt and for trash. Open the access cover that is on the left side of Refer to Special Publication, NENG2500, “Caterpillar the machine. Tools and Shop Products Guide” for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Apply a thin coat of oil to the new filter seals. Consult your Caterpillar dealer for the complete Install the new engine oil filter elements by hand.
Adjustment procedure. When the gaskets contact the filter base, tighten. Equalizer Bar Pins - Inspect Remove the large plug in order to provide access to i00080128 the grease fitting.
Apply Caterpillar Gear Oil (GO). Equalizer Bar Pins - Inspect Apply the gear oil through the fitting until gear oil squirts out of one vent passage or out of both vent SMCS Code: 7206-040-PN.
Hot oil and components can cause personal in- Tools and Shop Products Guide”, for tools and sup- jury. Plies suitable to collect and contain fluids in Caterpillar machines. Do not allow hot oil or components to contact skin. Dispose of all fluids according to local regulations and. Add oil, if necessary. Be removed in order to raise the front idler. See the Table in the article “Lubricant Viscosities” Consult your Caterpillar dealer for detailed for the type of oil.
Information about checking the idler and about adjustments to the idler. Refer to Special Publication, NENG2500, “Caterpillar bowl.
Tools and Shop Products Guide” for tools and supplies suitable to collect and contain fluids on Caterpillar 1. Open drain (3). The drain is a self-ventilated products. Catch the draining water in a suitable container. Maintenance Section Fuel System Primary Filter - Replace i01399154 Fuel System Primary Filter - Replace SMCS Code: 1260-510-PY; 1261 Personal injury can result from air pressure. Personal injury can result without following prop- er procedure. When using pressure air, wear a pro- tective face shield and protective clothing.
Maintenance Section Fuel System Secondary Filter - Replace 8. Prime the fuel system. I00073327 Fuel System Secondary Filter - Replace SMCS Code: 1261-510-SE Personal injury can result from air pressure. Personal injury can result without following prop- g00103879 Illustration 202 er procedure. Maintenance Section Fuel Tank Cap Filter and Strainer - Replace/Clean 5. Inspect the tank cap seal.
If the seal is damaged, i01256353 replace the seal. Fuel Tank Cap Filter and Strainer - Replace/Clean 6. Replace the filter, the valve, the gaskets, and the screws. Fuses – Fuses protect the electrical system from damage that is caused by Caterpillar Monitoring System Panel (7) – overloaded electrical circuits. Replace 10 Amp a fuse if the element separates. If the fuse of a particular electrical system requires frequent replacement, check the electrical circuit. Allow the oil to drain into Tools and Shop Products Guide”, for tools and sup- a suitable container.
Plies suitable to collect and contain fluids in Caterpillar machines. Remove the pipe nipple. The valve for the hydraulic tank will close. Refer to Special Publication, NENG2500, “Caterpillar Tools and Shop Products Guide”, for tools and sup- plies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. Refer to Special Publication, NENG2500, “Caterpillar 12.
Install the strainer, the retainer ring, and the cap. Tools and Shop Products Guide”, for tools and sup- plies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. Maintenance Section Lift Cylinder Yoke Bearings - Lubricate i00078314 Lift Cylinder Yoke Bearings - Lubricate SMCS Code: 5102-086-BD g00104436 Illustration 215 1. Maintain the oil level to the “FULL” mark in the sight gauge. G00104380 Illustration 217 The fittings are on the left front side of the machine and on the right front side of the machine. Using an oil filter element that is not recommended on the left side of the machine.
Remove the oil filler by Caterpillar can result in severe engine damage cap in order to add the oil to the oil reservoir. To engine bearings, to the crankshaft, and to other parts. Maintenance Section Radiator Pressure Cap - Clean/Replace i00058123 Radiator Pressure Cap - Clean/Replace SMCS Code: 1353-070-Z2; 1353-510-Z2 g00100922 Illustration 223 2. Maintain the oil level to the level mark on the dipstick. Install the cover plate. G00100622 Illustration 222 4.
If the shank protector is worn, drive out the pins. Castings, or in any metal section, consult your Remove the shank protector.
Caterpillar dealer for repairs. Clean the pin retainers and the pins.
Install the new shank protector and the retainers. Maintenance Section Seat Belt - Inspect i00038410 Seat Belt - Inspect SMCS Code: 7327-040 g00104059 Illustration 228 3. Remove the screen from the torque converter housing. G00040782 Illustration 227 4. Wash the screen in a clean, nonflammable solvent.
Always check the condition of the seat belt and the condition of the belt mounting hardware before you 5. STD undercarriage.
Contact your Caterpillar dealer for track service or in- The correct adjustment of dimension (2) is structions. 127 ± 10 mm (5.0 ± 0.4 inch) for D7R machines with the LGP undercarriage. Remove the access cover.
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Maintenance Section Track Adjustment - Check Tight Track Adjustment i00078416 Track Adjustment - Check SMCS Code: 4170-535 g00104002 Illustration 233 1. Remove the access cover.
G00104399 Illustration 234 2. Loosen relief valve (6) by one turn of 360 degrees. Allow the grease to escape. Check the track adjustment.
Striking the end of a track pin introduces a significant amount of end play into the track joint and can result in early failures. Consult your Caterpillar dealer’s Custom Track Service expert if you detect dry joints or leaks. Your Caterpillar dealer’s Custom Track Service expert can perform track inspection. Install the cover on the screen housing.
If the dimension (X) is less than 71.5 mm (2.81 inch), replace the track roller frame guides. Consult your 8.
Install the bottom guard. Caterpillar dealer for information or for service. I01137803 i01146867 Transmission Oil - Change Transmission Magnetic Screen SMCS Code: 3030. Refer to Special Publication, NENG2500, “Caterpillar Tools and Shop Products Guide” for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and g00602393 Illustration 242 mandates. Refer to Special Publication, NENG2500, “Caterpillar Tools and Shop Products Guide” for tools and supplies suitable to collect and contain fluids on Caterpillar products.
Dispose of all fluids according to local regulations and g00463529 Illustration 244 mandates. Maintenance Section Transmission Oil Level - Check i01137892 i00073242 Transmission Oil Level - Check Transmission Scavenge Screen - Clean SMCS Code: 3030-535-FLV; 3080-535-FLV SMCS Code: 3030-070-MGS When you change the transmission oil, clean the Hot oil and components can cause personal in- scavenge screen. Also, check the hoses around for cleanliness. If necessary, repair the steps or the transmission. Clean the steps. Inspect the Rollover Protective Structure (ROPS) for damage. Inspect the Falling Object Protective Structure (FOPS) for damage.
Consult your Caterpillar dealer for any necessary repairs. Maintenance Section Winch Filter and Magnetic Strainer - Replace/Clean i01104219 Winch Filter and Magnetic Strainer - Replace/Clean SMCS Code: 5163-070-FI, MGS; 5163-510-FI, MGS Hot oil and components can cause personal in- jury. Do not allow hot oil or components to contact skin. G00104417 Illustration 251. Maintenance Section Winch Oil - Change 6. Install a new filter element into the filter element housing.
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Tighten the filter element housing to a torque of27 ± 4 Nm (20 ± 3 lb ft). Install the cover and the gasket. Clean the Magnet and Clean the Strainer g00039947. Maintenance Section Winch Oil Level - Check Remove the oil filler plug. If necessary, add oil through the oil filler cap. Check for oil leaks around the covers and around the hoses. Repair any oil leaks.
I01381183 Winch Wire Rope - Install SMCS Code: 5163-012 If equipped: g00039952. Window Washer Reservoir - Fill SMCS Code: 7306-544 NOTICE When operating in freezing temperatures, use Caterpillar or any commercially available nonfreezing window washer solvent. G00550538 Illustration 261 1. Install the ferrule end into the socket. Reel in the cable.
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Maintenance Section Windows - Clean Inspect these wiper blades: the front, the right, the left, and the rear. Replace any wiper blades that are damaged or worn. Replace any wiper blades that streak the window. I01124791 Windows - Clean SMCS Code: 7310-070; 7340-070 Use commercially available window cleaning solutions to clean the windows.
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